The Power Duo in Industrial Automation:How PLCs and Control Panels Work Together
In industrial automation,the question"Can PLC and control panel be used together?"is frequently debated among engineers.Simply put,a PLC(Programmable Logic Controller)acts as the system's brain,executing logic operations and equipment control,while the control panel(often integrated with an HMI)serves as the bridge between operators and machinery.Their integration isn’t just possible—it’s the backbone of modern smart manufacturing.
Why PLCs and HMI Control Panels Must Work in Sync
Real-Time Data Exchange
PLCs collect sensor signals and output control commands with precision,while HMIs display equipment status via intuitive graphical interfaces,enabling instant parameter adjustments.Traditional setups rely on complex wiring,introducing latency risks.
300%Faster Fault Diagnosis
Integrated systems map PLC error codes directly to HMI screens,allowing operators without programming expertise to resolve issues swiftly.A case study from an automotive production line showed integrated solutions reduced average repair time from 45 minutes to 15 minutes.
40%Space Savings
Separate PLC cabinets and HMI control panels require dedicated installation space.Unified designs save valuable floor space—a critical advantage for retrofit projects.
3 Pain Points of Traditional PLC+HMI Setups—and How Unimat Solves Them
Despite their benefits,conventional split systems face significant challenges:
Pain Point 1:Costly Wiring Complexity
Independent devices demand extensive cabling,consuming 15–20%of project budgets.Unimat PLC&HMI all-in-one units eliminate 87%of internal wiring through onboard integration.
Pain Point 2:Compatibility Risks Delay Deployment
Conflicts between PLC and HMI communication protocols can stall projects.Unimat’s proprietary UMT-OPC protocol ensures seamless hardware-software synergy via its UnimatOS platform.
Pain Point 3:Slow Maintenance Response
Resolving split-system failures requires multi-vendor coordination.Unimat’s remote diagnostics enable engineers to fix 90%of software-level issues within 15 minutes via VPN.
Why 500+Global Manufacturers Trust Unimat PLC&HMI All-in-One Systems
This groundbreaking product redefines industrial control standards:
✅35%Cost Reduction
Hardware integration and preloaded engineering templates save expenses on PLC cabinets,redundant wiring,and system debugging.One packaging machinery client reported annual savings of$127,000.
✅60%Faster Programming
A drag-and-drop logic builder and 200+industry-specific function blocks let even novices program complex production lines in 3 days.
✅Lifetime Free Remote Support
Access Unimat’s engineering team 24/7,including emergency"screen-sharing control"for real-time troubleshooting.
✅Free 30-Day Sample Testing
Get a full-featured trial unit with on-site deployment guidance and performance reports—zero risk to validate compatibility.
Act Now:
Visit our[smart all-in-one]to claim your free sample.Experience one-click template imports,voice-command controls,and full production line upgrades in under 4 hours!
