The Evolution of Automation:What Are HMI Panels with Integrated PLC?
Traditional industrial setups often require separate Human Machine Interface(HMI)panels and Programmable Logic Controllers(PLCs),leading to complex wiring,higher costs,and compatibility issues.Unimat’s HMI-PLC all in one revolutionizes this by merging both functionalities into a single ruggedized unit,designed for Industry 4.0 demands.
Key Innovations:
Unified Control:Eliminate external PLCs with built-in logic processing(supports ladder logic,structured text).
Industrial IoT Ready:Seamless integration with cloud platforms for remote monitoring and predictive maintenance.
Direct Ethernet Program Download:Update HMI/PLC programs via built-in RJ45 port,reducing downtime.
Unimat HMI-PLC all-in-one:6 Features Redefining Industrial Efficiency
1.All-in-One Architecture for Space-Sensitive Applications
Compact Design:Ideal for crowded control panels in manufacturing,water treatment,or energy systems.
Reduced Wiring:Integrated PLC cuts cable costs by 40%and simplifies troubleshooting.
2.Dual Support for Digital&Analog I/O
Digital Inputs:Connect sensors(e.g.,limit switches,photoelectric detectors)via 24V DC channels.
Analog Inputs:Process 4-20mA/0-10V signals from temperature,pressure,or flow transmitters.
Expandable Modules:Add RS-485,CAN bus,or additional I/O via expansion slots.
3.Remote Operation&Industrial Internet Compatibility
Web-Based Access:Monitor production lines from any device using Unimat’s secure IIoT Gateway.
Mobile Alerts:Receive SMS/email notifications for faults(e.g.,motor overload,low tank levels).
4.Direct HMI Program Download via Ethernet
No USB Required:Deploy updates directly through the Ethernet port,even during runtime.
Version Control:Track program revisions to avoid operational errors.
5.High-Speed Processing for Complex Logic
Multi-Core CPU:Execute 1000+ladder logic instructions in≤1ms.
Motion Control:Synchronize servo drives and conveyor belts via pulse outputs.
6.Ruggedized for Harsh Environments
IP67 Protection:Dustproof and waterproof for food processing,mining,or outdoor installations.
Wide Temperature Range:Operates reliably from-20°C to 60°C.
Applications of Unimat HMI-PLC all-in-one Across Industries
Case 1:Smart Manufacturing Assembly Line
A automotive parts supplier reduced setup time by 55%using Unimat’s integrated panels to:
Control robotic arms via digital outputs.
Monitor torque values from analog sensors.
Sync data with MES through OPC UA.
Case 2:Water Treatment Plant Automation
A municipal facility achieved 24/7 remote operation by:
Adjusting pump speeds based on analog flowmeter feedback.
Triggering chemical dosing via digital outputs.
Sending SCADA alerts for pH level anomalies.
How to Configure Unimat’s HMI-PLC all-in-one:3-Step Workflow
Hardware Setup
Mount the panel and connect I/O devices(e.g.,sensors,actuators).
Plug Ethernet cable for network/cloud access.
Software Programming
Use Unimat Logic Studio(free IDE)to design HMI screens and PLC logic.
Simulate workflows offline before deployment.
Deployment&Remote Management
Download programs via Ethernet.
Enable VPN for secure remote diagnostics.
Why Engineers Choose Unimat Over Competitors
| Feature | Unimat HMI-PLC | Traditional HMI+PLC |
|---|---|---|
| Installation Time | 2 hours | 8+ hours |
| Maintenance Cost | 30% lower | High (multiple devices) |
| Remote Access | Built-in IIoT | Requires external gateway |
| Analog/Digital Channels | 16 DI/8 AI + expandable | Limited by external PLC |
Maintenance&Support
Self-Diagnostics:Panel auto-detects I/O faults and displays error codes.
Firmware Updates:We will update the patch in time on our official website,and users can download it on demand.
Certifications:CE compliant for global deployments.
Unimat’s HMI Panels with Integrated PLC are redefining industrial automation by combining simplicity,scalability,and smart connectivity.With direct Ethernet programming,IIoT readiness,and dual I/O support,they eliminate bottlenecks in sectors from manufacturing to utilities.
